How To: Repairs and Maintenance
Artists are hands-on folks, and many like to do their own kiln maintenance and repairs. Many repairs are safe and easy to do by most people when the equipment is unplugged.
Only qualified electricians should ever attempt a repair that involves working with live voltage.
Only qualified electricians should ever attempt a repair that involves working with live voltage.
Replacing a Thermocouple |
Replacing Elements |
Replacing Relays |
Replacing Brick |
Replacing Switches
Replacing 3-Heat Switches In KilnSitter Kilns
These instructions walk you through the process of replacing 3 Heat switches in KilnSitter Kilns. All KilnSitter models use 3-Heat switches except for models 818, 818P, 183, 185, and 614 which use an Infinite Switch. These instructions are for installing the old style 3 heat switch which is no longer available. If you have purchased a 3-Heat switch recently please use the “New Style 3-Heat Switch Conversion Instructions”.
These instructions walk you through the process of replacing 3 Heat switches in KilnSitter Kilns. All KilnSitter models use 3-Heat switches except for models 818, 818P, 183, 185, and 614 which use an Infinite Switch. These instructions are for installing the old style 3 heat switch which is no longer available. If you have purchased a 3-Heat switch recently please use the “New Style 3-Heat Switch Conversion Instructions”.
| 3-Heat Switch |
Replacing Infinite Switches In KilnSitter Kilns
These instructions are for replacing Infinite switches in KilnSitter models 818, 818P, 183, 185 and 614. The 614 models use a 120V Infinite Switch as opposed to the 240V Infinite Switch.
These instructions are for replacing Infinite switches in KilnSitter models 818, 818P, 183, 185 and 614. The 614 models use a 120V Infinite Switch as opposed to the 240V Infinite Switch.
| Infinite Switch |
New Style 3-Heat Switch Conversion Instructions
These instructions are for installing the new style 3-Heat switches on kilns manufactured prior to November 6th, 2018. The connections on the new switch are different so it will involve installing new connectors on your wires.
These instructions are for installing the new style 3-Heat switches on kilns manufactured prior to November 6th, 2018. The connections on the new switch are different so it will involve installing new connectors on your wires.
| 3-Heat Switch New Style |
Replacing Tube Assemblies
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Type K Shut Off Tube Assembly Replacement
These instructions are for replacing Shut Off Tubes in all Skutt KilnSitter kilns.
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Type P Shut Off Tube Replacement
These instructions are for replacing Type P Shut Off Tubes which are often used in non-Skutt Kiln Models.
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Wiring Harness Replacement
The KM Wiring Harness includes all of the control wires and wires to and from the relays. Basically all of the wiring behind the heat baffle except for the power cord. In April of 2009 we increased the gauge of these wires. This resulted in the relays running a little cooler and thus extending their life. Therefore, it is a good idea to replace these wires in older kilns when you are replacing relays. The wiring diagrams will vary based on the controller version and Kiln Model. All of these configurations can be found in the document below.
| Wiring Harness Replacement |
Other Resources
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Maintenance Checklist
Regular maintenance performed on your kiln will significantly improve its longevity and the quality of your firings.
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EnviroVent 2 And EnviroLink Maintenance
This document will show you the procedures for maintaining your EnviroVent 2 and EnviroLink accessories.
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EnviroVent Motor Replacement
These instructions explain how to replace the motor on the older style EnviroVent that mounts under the kiln.
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